How SLS works:
SLS process produces parts directly from 3D CAD model; layer by layer similar to SLA but rather than liquid resin powder is used.
The CO2 Laser provides a concentrated heating beam which is traced over the tightly compacted layer of fine heat-fusible powder.
The temperature in the entire chamber is maintained little below the melting point of the powder. So laser slightly raises the
temperature to cause sintering, means welding without melting. For next level, piston moves down along with the formed object
and powder is spread with a roller for next layer. Process repeats until full object is formed. Functional products with snap fits,
living hinges, thermally and mechanically loaded parts. SLS has wide variety of materials available. SLS polyamide (Nylon) material
allows the production of fully functional prototypes with high strength and suitable for snap fits, living hinges features.
SLS (GF) Glass Filled Nylon is suitable for high thermal resistance and high impact strength prototypes. SLS Somos is used for
functional rubber like parts.
SLS part Gallery
Advantages of SLS Process
- The SLS polyamide (Nylon) material allows the production of fully functional prototypes with high mechanical and thermal resistance and suitable for snap fits, living hinges features.
- Glass filled Nylon is suitable for functional applications that require strength & rigidity under the extreme conditions of high temperature or chemical agents.
- Rubber like flexible parts can be directly made using elastomer polymer Somos 201, shore A hardness 75, suitable for seals, gaskets & high temperature applications.
- Durable metal parts and mold inserts direct from CAD model using ST200 similar to P20 steel.
- Low density complex investment casting patterns - directly from CAD files using Cast form PS.
Limitations of SLS Process
- Typical SLS parts have little rough grainy & porous surface finish which is not as smooth as SLA but acceptable for most of applications but parts can be easily primed and finished to smooth level.
- The larger shrink rates of SLS increase the tendency for the prototype to warp, bow or curl subject to the part geometry.
- SLS features detail is not as crispy and sharp as produced by SLA.
General Applications of SLS parts
- Conceptual models for for effectively evaluating, optimising and communicating your design.
- End use products without spending on tooling, moulding and machining.
- Functional SLS parts allow you to test in real world environments.
- SLS parts can be directly used for manufacturing Automotive, Aerospace and Engineering components